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New Product Testing in a Virtual Environment
 
Animaition of Shearwall Testing

Steel flange buckling occurs during shearwall product testing: the FEA results closely mimic real world test results, demonstrating the credibility and usefulness of the virtual environment.

Investing in product development is fundamental to helping us find new, cost-effective solutions for our customers. Reducing product development time and physical testing cycles is essential to bringing products to market more quickly. Using High Performance Computing (HPC) systems to conduct Finite Element Analysis (FEA) is becoming an increasingly important tool in our product development process.

We have always rigorously tested our products with results verified by independent test laboratories. Our test process typically consists of physical laboratory tests and HPC-aided computer simulations. Our FEA engineering is pioneering the use of HPC in testing building construction materials. Although the types of test applications are common within this virtual environment, the materials our products are used on (wood and concrete) are not, so we are forging new ground in this area.

Using FEA, we are able to simulate wood, steel and concrete test setups, and use the results to eliminate certain prototype models or configurations that do not meet the structural requirements. The simulations help minimize the labor and time required to physically test prototypes and can significantly reduce total product development time - getting products that solve important structural issues in the hands of customers sooner.

Finite Element Analysis helped in the development of these new products:


SB Anchor Bolt
The smooth transition angle of the bolt optimizes the performance of both the anchor and the wall, reducing the near edge effects in concrete walls.

FWAZ Angle
This product connects foundation walls to the floor system to resist lateral loads from soil pressure. This connection is called out in the International Building Code® and International Residential Code®.

HDU14 Holdown
Our highest capacity HDU holdown yet, with over 14,000 lbs. of allowable load. The predeflected shape virtually eliminates deflection due to material stretch.


THJU Hanger
This hip/jack hanger offers flexibility and ease of installation. It handles both right and left hand hips, and can be ordered for skews up to 65°, as well as single and 2-ply hip/jack combinations.

H10A Hurricane Tie
This hurricane tie attaches to double top plates and provides up to 1,340 lbs. of uplift resistance when attached to a Southern Pine truss.

Torq-Cut™ Self Undercutting Anchor
The latest addition to our mechanical anchors, designed to meet or exceed the 2003 and 2006 IBC requirements. It performs in both cracked and uncracked concrete under static and seismic loads, and provides the highest load carrying capacity in our mechanical anchor series.

Next: Collaboration with Academia


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